How to Make a Wrap-Around Book Cover

A wrap-around book cover is a functional and beautiful accessory for any book, offering protection while adding a layer of craftsmanship and beauty. It can also turn a set of matching notebooks into the perfect stationary gift. Today I’m going to show you how to build your own wrap-around case for a book. Let’s get started.
wraparound-case-supplies
  • Hard or soft cover book
  • Binder's board
  • Sheet of medium weight paper for the cover
  • Sheet of paper for the liner
  • Ribbon
  • Scrap of thick cardboard
  • Bone folder
  • Neutral pH Adhesive
  • Glue brush
  • Ruler
  • Craft knife
  • Cutting mat
  • Newsprint or newspaper
  • Pencil (optional)
  • Scissors
You can also use book cloth in this tutorial to cover the outside of your case. Typically, the material chosen for the outside should somehow match or complement the book on the inside. For example, if your book has a cloth cover, consider using a flattering book cloth for your case.
Check and mark the grain direction on your papers and binder’s board. If you're not sure how to mark the grain, visit our tutorial on determining grain direction. Working with the grain of your materials will help them last longer and look 100% more professional. For this project you will want the grain of your papers and boards to be parallel to the spine of the book you are covering.
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wraparound-case-grain-direction-marks
Measure and record the height of your book. This is the side of your book that is parallel to the spine. Round up your measurements. If you round them down, your book will not fit its box.
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Measure and record the width of your book. This is the side that runs perpendicular to the spine.
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Measure and record the thickness of your book (also known as the width of the spine).
Repeat steps one to three to ensure your measurements are correct. This will save a lot of possibly wasted time and materials.
wraparound-case-measure-book-thickness
Measure the thickness of your binder’s board. Try to get the most accurate measurement possible. Take a note of this on your binder’s board or a scrap piece of paper. This measurement will be referred to as “one board thickness”.
wraparound-case-measure-board-thickness
First, cut your cover pieces. Measure and cut three long-grain pieces of binder’s board that are 2mm (1/16 in) taller than your book, and the same width as your book. As you can see in the photo, your grain lines should be parallel to the length of each piece. They should be like this for the spine pieces as well.
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Now, cut your small spine piece. Measure and cut 1 long-grain piece of binder’s board that is 2mm (1/16 in) taller than your book and the same width as the spine.
wraparound-case-cut-small-spine-piece
You will also need a large spine piece. Measure and cut 1 long-grain piece of binder’s board that is 2mm (1/16 in) taller than your book and one board thickness wider than the spine of your book.
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Keep one scrap of binder's board to use as a spacer (the grain direction is not important for this piece).
wraparound-case-cover-and-spine-pieces
Lay your cover paper face down on the cutting mat with the grain running up and down.
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Place your ruler on top of the paper and position it along the bottom edge. Check that the top edge of the ruler is at least 2cm (about 1in) away from the bottom of the paper (make it a bit more than that if your paper has a torn or deckled edge).
wraparound-case-place-ruler-on-cover-paper
Begin placing the five pieces of binder’s board onto the cover paper, leaving at least 2cm (about 1in) of cover paper to the left of the first piece. Place them with the grain direction moving up and down (same as the cover paper). Keep the bottom edge of each board butted up against the ruler. Arrange the boards in the following order from left to right: cover, thin spine, cover, thick spine, cover.
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Use the scraps of binder's board to measure two board thicknesses between each piece.
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Mark the placement of each board piece with your pencil. To help remember the order of the pieces, you can number them from left to right.
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Trim the cover paper so that it is 2cm (about 1in) wider on all four sides of the arranged case pieces.
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Trim off the four corners of the cover paper so that there is one board thickness away from the corners of the book board. To do this, stand one of your board scraps at a 45 degree angle against a corner of cover board and place your ruler or triangle right up next to the scrap. Remove the scrap and cut the corner off with your craft knife. I also like to use the grid on my cutting mat to help position the ruler.
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wraparound-case-trim-corners-of-cover-paper
wraparound-case-cover-paper-trimmed
Remove the case pieces and apply glue to the first cover piece. Place it back down on the cover paper in the same place it was. Apply pressure to the board.
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Flip the board and cover paper over and rub with your bone folder to push out any air bubbles.
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Repeat steps 1 & 2 for the remaining four board pieces.
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Glue and fold the left and right flaps over and onto the case boards.
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Rub out the air bubbles with your bone folder.
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Work the cover around the corners of the case boards with the tip of your bone folder.
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Glue and fold the top and bottom flaps onto the case boards and spine pieces. Rub them down with the bone folder.
wraparound-case-glue-top-and-bottom-flaps
wraparound-case-all-flaps-glued
Work the cloth into the spaces by folding up the case and applying pressure with your fingers.
wraparound-case-fold-up-case
Traditionally, book boxes and cases are closed with bone clasps. Buttons or beads are a good alternative, but I think some chocolate-colored ribbon ties would look beautiful for the pattern I'm using.
Make two 1cm (3/8in) cuts through the middle of the small spine piece. I made mine 3cm (1 3/16 in) from the top and bottom, but if your case is for a larger book, you can make the cuts a little closer together. Make sure to cut all the way through the cover paper.
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wraparound-case-cut-in-spine-closeup
Next, make the same two cuts 1cm (3/8 in) away from the right-most edge of the case.
wraparound-case-make-cuts-on-right-edge
Cut two lengths of ribbon that are long enough to wrap around the width of your book three times.
wraparound-case-cut-two-pieces-of-ribbon
Now you'll have to get the ribbon through the cuts. Gently wedge and pull one end of the first ribbon through one of the spine holes with the back side of the craft knife. If you use the sharp side, you'll cut the ribbon. It's okay if the ribbon rips. You will have enough to trim that part off later.
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wraparound-case-pull-ribbon-through-cut
Take that same ribbon and gently wedge and pull the other end through the matching hole on the right edge of the case. Make sure the ribbon lies flat on the inside of the case.
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Repeat steps 4 & 5 with the second strand of ribbon. Even out the ends so you have the same amount of ribbon coming out of each slit.
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The ribbons have to be secured to the binder's board. Brush some glue onto the board pieces underneath the ribbons.
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Before the glue dries, rub the ribbon down with the bone fold, working it into the gaps between board pieces.
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To finish covering the case, you will need to cut a piece of your lining paper that is about 4mm (3/16 in) less in height and 4mm more in length than your case when open flat. This piece will line the inside of the case and cover all the board pieces.
wraparound-case-cut-liner-paper
Glue the liner paper and position it 2mm (1/16 in) from the top, bottom, and left sides.
wraparound-case-glue-liner-paper
Quickly rub the liner paper down with the bone folder only on the left-most board piece. Work your way to the right by pushing the paper into the spaces, and then rubbing the surface of the next cover piece to the right. Continue to do this until you have rubbed the liner down on all of the board pieces, and into all of the crevices.
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wraparound-case-work-liner-into-gaps
wraparound-case-liner-glued-to-case
Wrap the book in your case and tie the ribbon ties into bows.
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wraparound-case-tie-ribbons
Trim the excess ribbon.
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Look at that! Now you can give your book a snug hug with it's very own matching case.
wraparound-case-finished-product
Through this tutorial, I've taught you how to measure and craft a custom wrap-around case for a special book, using traditional bookbinding techniques.
Did you try this tutorial? Have you made your own book casing before? Do you have any tips to share? Hit us up in the comments section below.

TDasany

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